Hilman
Crane
Components
India's trusted manufacturer of Electric Chain Hoists, Wire Rope Hoists, and Industrial Wireless Remote Control Systems — engineered for precision, built for endurance.
Greetings From
Hilman Crane
Components
Established in 2022 in Dharwad, Karnataka, Hilman Crane Components Pvt. Ltd. is a trusted manufacturer and supplier of industrial lifting equipment — delivering reliable, high-performance, and safety-focused solutions for industries across India and global markets.
From Electric Wire Rope Hoists to Electric Chain Hoists and Industrial Wireless Remote-Control Systems, our products are engineered for durability, precision, and continuous industrial operations. Our modern facility at Belur Industrial Area, Dharwad is equipped with advanced machinery and strict quality control systems.
OUR PRODUCTS
& SOLUTIONS
European-engineered hoisting and material handling solutions — from 0.25 Ton to 80 Tons — built for continuous industrial operations.
Single Girder Hoist
Double Girder Hoist
Monorail Hoist
Main & Auxiliary Hoist
Electric Wire Rope Hoist
Engineered for heavy-duty lifting where safety, precision, and durability are critical. European-style engineering delivers smooth operation, high efficiency, and long service life — ideal for continuous and demanding industrial environments.
| Parameter | Details |
|---|---|
| Lifting Capacity | 3.2 Tons to 80 Tons |
| Lifting Height | Standard up to 12 m; custom on request |
| Configurations | Single Girder · Double Girder · Monorail · Main & Auxiliary |
| Duty Class | FEM / ISO M5 (Heavy Duty) |
| Power Supply | 3 Phase, 415V, 50 Hz |
| Control Voltage | 48V (safe low voltage) |
| Operation | Pendant / Wire; compatible with wireless remote |
| Protection | IP55 modular electrical enclosure |
Hook Type
Trolley Mounted
Manual Trolley
Electric Chain Hoist
Safe, efficient, and precise material lifting with European-style precision. Compact construction, smooth operation, and long-term durability — ideal for workshops, warehouses, assembly lines, and production facilities.
| Parameter | Details |
|---|---|
| Lifting Capacity | 0.25 Ton to 2 Tons |
| Lifting Height | Standard 4 m to 8 m; custom on request |
| Configurations | Hook Type · Trolley Mounted · Manual Trolley |
| Duty Class | ISO / FEM M5 |
| Power Supply | 3 Phase, 380V / 415V, 50 Hz |
| Control Voltage | 24V |
| Operation | Pendant / Wire; wireless remote optional |
| Protection | IP55, modular electrical system |
Radio Remote Controller
Industrial Wireless Remote-Control System
Safe, precise, and flexible control of hoists, cranes, and material handling equipment from a safe distance — significantly improving workplace safety, operator visibility, and productivity.
| Parameter | Details |
|---|---|
| Operating Range | Up to 100 metres |
| Frequency | 430–434 MHz; multi-channel frequency hopping |
| Reaction Time | ≤ 50 milliseconds |
| Housing | Glass Fiber nylon, IP65 protection |
| Controls | Dual-axis joysticks, toggle switches, push buttons |
| Emergency Stop | Fast stop + LED/LCD indicators |
| Battery | 7.4V lithium 5000 mAh; –20°C to +65°C |
| Receiver | IP65; 24–380V AC/DC; up to 34 control outputs |
Joystick Remote
Multi-Function Unit
Joystick Radio Remote Control
Accurate, smooth, and safe control of hoists and cranes with ergonomic joystick design. Operators control lifting from a safe distance, improving visibility, reducing fatigue, and enhancing workplace safety.
| Parameter | Details |
|---|---|
| Control Range | Up to 100 metres |
| Frequency | 430–434 MHz; frequency hopping technology |
| Response Time | ≤ 50 ms real-time response |
| Transmitter | Ergonomic handheld, IP65, glass fiber nylon |
| Joystick Controls | 2 dual-axis joysticks; four-speed option |
| Emergency Stop | Fast stop relay; LED/LCD fault display |
| Battery | 7.4V lithium 5000 mAh; 8+ hours |
| Receiver | IP65; up to 34 control outputs; –155 dBm |
OUR
JOURNEY
Quality You Can Trust
All certifications obtained in 2022 — the year Hilman Crane Components was established. Every product we manufacture meets these international standards.
Quality Management System
Environmental Management System
Occupational Health & Safety
Machinery Directive MD 2006/42/EC
Our Gallery
A glimpse into our manufacturing facility, products, and quality systems that power industrial India.
Our Mission & Vision
Honestly Made.
Sincerely Served.
To engineer hoists and lifting systems of exceptional quality — combining advanced technology, craftsmanship, and rigorous safety standards — so every client receives a promise fulfilled.
To Evolve Is
To Last Forever.
To remain the most trusted name in industrial hoisting — through innovation, wireless control systems, and deep client partnerships rooted in integrity, precision, and excellence.
Why Choose Hilman?
With expertise in hoist design, winding, braking, and crane electrification — delivering solutions that work right, every time.
Our hoists are engineered for S3, S4, and S5 duty classes — designed to handle millions of lift cycles under the most demanding industrial conditions.
ISO 9001:2015, 14001:2015, and 45001:2018 certified manufacturing ensures every hoist and crane system meets international quality and safety benchmarks.
From FHSS wireless remote systems to VFD-driven hoists and IP55 enclosures — we integrate the latest technology for maximum safety and efficiency.
Our after-sales support ensures minimal downtime. From installation to spares supply and AMC contracts, we stand behind every product we deliver.
Get in touch for custom industrial lifting solutions engineered for your application.
Contact Now →Our Clients & Partners
Trusted by leading manufacturing, fabrication, and engineering companies across India.
What Our
Clients Say
"Hilman hoists have delivered excellent performance in our manufacturing unit. The build quality, smooth operation, and safety features are highly impressive."
"We installed Hilman wire rope hoists in our fabrication facility and the performance has been outstanding. Minimal maintenance and very efficient operation."
"The Hilman team provided excellent technical guidance and timely support. Their wireless remote-control systems work flawlessly in our plant."
"We were looking for reliable industrial lifting equipment and Hilman exceeded our expectations with quality products and professional after-sales service."
Frequently Asked Questions
Everything you need to know before partnering with Hilman. Can't find what you're looking for? Reach out to our team directly.
We manufacture Electric Wire Rope Hoists (3.2T to 80T), Electric Chain Hoists (0.25T to 2T), Industrial Wireless Remote Control Systems, and Joystick Radio Remote Controls. All products are designed for heavy-duty industrial use across steel plants, manufacturing units, warehouses, and construction sites.
Hilman is certified to four international standards — ISO 9001:2015 (Quality Management), ISO 14001:2015 (Environmental Management), ISO 45001:2018 (Occupational Health & Safety), and CE Compliance under Machinery Directive MD 2006/42/EC. All four were obtained in 2022, our founding year.
Standard configuration hoists are typically dispatched within 3–4 weeks of confirmed order. Custom and high-capacity configurations may take 6–8 weeks. Lead times depend on capacity, configuration, and customization. Our team confirms exact timelines at the quotation stage.
Yes. Our trained service engineers handle complete on-site installation, electrical commissioning, load testing, and operator training. We also offer Annual Maintenance Contracts (AMC) for ongoing reliability and minimal downtime in your operations.
All Hilman hoists carry a standard 12-month warranty against manufacturing defects from the date of dispatch. Extended warranty plans are available on request. Wireless remote-control systems carry a 12-month warranty on electronic components.
We supply across India — with active presence in Karnataka, Maharashtra, Gujarat, Tamil Nadu, Andhra Pradesh, and major industrial belts nationwide. We also export to select international markets. Reach out with your location for delivery and service availability details.
Absolutely. Our in-house engineering team designs custom solutions including non-standard lifting heights, special duty classes (S4, S5), variable frequency drive (VFD) integration, custom paint specs, hazardous-area certification, and integration with existing crane structures. Share your specs and we'll engineer a solution.
Simply call us at +91 96110 73770, email contact@hilman.in, or fill the contact form below. Share your capacity, lift height, duty class, and application details — we'll send you a detailed technical-commercial proposal within 24–48 working hours.
Insights & Resources
Expert articles from the Hilman engineering team — covering hoisting technology, safety best practices, and industrial lifting solutions.
Electric Wire Rope Hoists: Everything You Need to Know Before Buying
An Electric Wire Rope Hoist is the workhorse of heavy-duty industrial lifting — found in steel plants, shipyards, fabrication workshops, and large warehouses across the world. If you are evaluating one for your facility, this guide explains what to look for, what the specifications actually mean, and why the right choice matters for safety and longevity.
What Is an Electric Wire Rope Hoist?
An Electric Wire Rope Hoist uses a steel wire rope wound on a drum, driven by an electric motor with a gearbox, to lift and lower heavy loads. Unlike a chain hoist — which suits lighter loads up to 2 tonnes — wire rope hoists typically handle capacities from 3.2 tonnes up to 80 tonnes, making them the preferred choice for heavy industrial environments.
Key Components You Should Understand
Rope Drum: The drum holds the wire rope in a groove and is precision-machined to ensure even winding, preventing rope-over-rope layering which causes accelerated wear and potential failure.
Wire Rope: Typically a 6×19 or 6×36 stranded steel rope. The construction determines flexibility and resistance to fatigue. Always confirm the rope grade, minimum breaking load, and wire diameter match your application.
Brake System: A disc or cone brake ensures the load does not slip when power is off. In CE-compliant hoists, the brake is fail-safe — meaning it engages automatically on power loss.
Limit Switches: Upper and lower travel limit switches cut power before the hook reaches a dangerous position, preventing the hook block from colliding with the drum.
Enclosure Rating (IP55): An IP55 rating means the electrical enclosure is protected against dust ingress and low-pressure water jets from any direction — essential in industrial environments.
Duty Class: The Most Underrated Specification
The FEM/ISO duty class tells you how hard the hoist can work. M5 (formerly FEM 3m) is designed for heavy-duty operations — up to 200,000 load cycles over its service life. If your application involves frequent lifts in a production cycle, M5 is the minimum you should consider. Lighter M3 or M4 units will wear out far faster under the same load.
Configuration Options
Single Girder (SGH): The hoist travels on the bottom flange of a single I-beam. Lower headroom requirement, cost-effective for medium loads.
Double Girder (DGH): The hoist sits on top of two parallel girders, giving maximum headroom and suitable for very high capacities.
Monorail Hoist (MH): Travels along a single beam track — ideal for assembly lines and production processes with linear material flow.
Main & Auxiliary (DGA): Two independent hooks — a main hook for full capacity and an auxiliary hook for smaller loads or precision placement.
Wireless Remote vs. Pendant Control
Traditional pendant controls keep operators close to the load — which limits visibility and puts them in the load path. Industrial wireless remote control systems (like those Hilman manufactures) let operators position themselves for the best sight-line, dramatically improving safety and productivity. Look for FHSS (Frequency Hopping Spread Spectrum) technology for interference immunity and a reaction time under 50 milliseconds.
What to Ask Your Supplier
Before placing an order, confirm: the exact duty class for your application, IP rating, whether the hoist is CE-certified (not just CE-marked), warranty terms, availability of spare parts in India, and whether installation and load testing are included.
At Hilman Crane Components, our Electric Wire Rope Hoists are manufactured to FEM/ISO M5 duty class, carry CE Compliance and ISO certifications, and are backed by a full installation and commissioning service. Contact our team for a technical consultation and quote.
Why Every Crane Operator Needs a Wireless Remote System
Pendant cables restrict operator movement and keep workers dangerously close to suspended loads. A wireless remote system changes everything — giving operators the freedom to stand where they can see the load clearly, with instant response times under 50 milliseconds.
The Problem with Pendant Controls
A pendant control cable connects the operator physically to the hoist. This means the operator must stand directly below or beside the moving load — the most dangerous position in any lifting operation. If a load swings, slips, or falls, the operator has almost no time to react.
How Wireless Changes Operator Safety
With a wireless remote, the operator can stand anywhere within the operating range — up to 100 metres — choosing the position with the best sight-line to the load, the hook, and the destination. They are never in the load path.
Interference Resistance: Why FHSS Matters
Cheap wireless systems use a fixed radio frequency, which can be jammed by other industrial equipment, mobile phones, or nearby crane systems. Hilman's wireless remotes use FHSS — Frequency Hopping Spread Spectrum — which automatically switches channels hundreds of times per second, making interference virtually impossible in busy plant environments.
Battery and Reliability
Industrial wireless remotes run on 7.4V lithium batteries rated for 8+ hours of continuous use. A low-battery LED indicator gives advance warning. The receiver unit is IP65-rated, meaning it is fully sealed against dust and water jets — suitable for outdoor yards, foundries, and washdown areas.
Hilman manufactures Industrial Wireless Remote Control Systems and Joystick Radio Remote Controls designed for Indian industrial conditions. Request a demo or quote from our team.
Chain Hoist vs Wire Rope Hoist: Which One Is Right for Your Application?
Both lift loads — but they are built for entirely different jobs. Choosing the wrong type leads to premature wear, higher maintenance costs, and in serious cases, safety incidents. Here is how to decide.
Capacity: The First Decision
Electric Chain Hoists handle lighter loads — typically 0.25 Ton to 2 Tons. They use a hardened steel link chain as the lifting medium, which is compact, easy to maintain, and cost-effective for short to medium lift heights. Electric Wire Rope Hoists start where chain hoists stop — from 3.2 Tons up to 80 Tons — using a multi-strand steel wire rope wound on a precision-machined drum.
Duty Class and Cycle Frequency
If your application involves frequent lifts in a production cycle — assembly lines, fabrication shops, automated warehouses — you need a high duty class. Wire rope hoists at FEM/ISO M5 are designed for hundreds of thousands of cycles. Chain hoists at M5 are suitable for moderate frequency; for very high-cycle operations above 2 Tons, a wire rope hoist is always the right answer.
Lift Height
Chain hoists are typically available up to 8 metres standard lift height. Wire rope hoists can be supplied with custom lift heights of 20, 30, or even 50 metres by adjusting the drum length and rope quantity — making them the only practical choice for tall industrial buildings, steel plants with high bays, and multi-storey facilities.
Maintenance Comparison
Chain hoists require periodic chain lubrication and link wear checks. Wire rope hoists require rope inspection for broken wires and drum groove wear checks. In environments with abrasive dust, metal chips, or heat, wire rope hoists with IP55 enclosures outperform chain hoists in longevity.
Cost
Chain hoists have a lower initial cost for capacities under 2 Tons. Wire rope hoists cost more upfront but deliver lower lifetime maintenance cost per tonne-metre of work done — especially in heavy-duty, high-cycle applications.
Not sure which is right for your plant? Talk to Hilman's engineers — we will recommend the right hoist type and specification for your exact application at no obligation.
Ready to
Lift More,
With Less Risk?
Whether you need a single hoist or a complete material handling solution, our engineering team will design the right solution for your application. Reach out today for a consultation or quote.